02 Aug
02Aug

Underwater welding poses several risks to welders. They must maintain the electrodes clean, and they must check for any safety hazards or obstructions before they proceed to the welding process. It's better to place an electrode on the surface they're attempting to weld. Then signal to turn on the electrode to produce 300 to 400 amps of electricity. 

Underwater welding has greater death rate and requires careful consideration of the safety aspects and precautions, as well as the ability to work at great depths. Here, you can also check the death rate for underwater welders. It will help you to get clear idea about the severity of underwater welding.

Electric Shock in Underwater Welding

Underwater welding poses a unique set of hazards, and welders should be cautious about their equipment and the environment around them. Splash zones and water turbulence pose additional risks. Wires and cables can be pulled up or tangled, and electrocution can occur. To prevent electric shock, welders must use equipment that is designed for use in water. Listed below are some tips for avoiding electrocution when welding underwater.

Decompression sickness is another serious danger underwater welders must consider. It occurs when the pressure changes from a high to low zone, increasing the risk of inhaling dangerous gases. Nitrogen bubbles in the blood stream can cause symptoms such as extreme nausea and joint pain. In severe cases, decompression sickness can even lead to death. To avoid this danger, welders must wear rubber gloves and protective suits. Because of such threats the underwater welder have a higher payrate than normal welders. Here you can check how much underwater welders make in a year and what is the average salary of underwater welders.

Decompression sickness

There are various risks of decompression sickness for welders working in water. Underwater welding requires the use of special suits to monitor pressure and oxygen levels. During decompression, nitrogen from the air supply forms bubbles in the bloodstream. This causes fatigue and muscle pain. While this condition can be treated with oxygen and recompression in a hyperbaric chamber, if not treated quickly, the result can be permanent injury. 

Those who work underwater must wear special waterproof welding equipment, which is checked and insulated before using. As there are special kind of underwater welding helmets in the industry that are only used by underwater welders. A leaky underwater welding equipment can lead to a lethal explosion, or drowning if the gear fails. A person working underwater should also be aware of decompression sickness, which can be deadly if not treated immediately. In extreme cases, high-pressure water can permanently damage the lungs, nose, and ears.

Electrical hazard in Underwater Welding

One of the main electrical hazards that can occur while underwater welding is a hazard from a non-lethal electric shock. The hazard exists when a diver in inadequate protective clothing comes into contact with a high-powered source of electricity. This risk is greater with AC power than with DC power. Therefore, welders must be extra cautious when using AC power while underwater. Listed below are some tips that you can follow to ensure safety while underwater welding. To minimize the risk of electric shock, you should make sure that your electrodes are made of water-resistant material. 

During welds, you should work around the circumference of the metal to prevent water from entering the welding area. If water enters the welding area, the temperature and quality will suffer. Also, avoid working near rivers, as mud on riverbeds can contain explosive methane gas. Additionally, welder-divers should avoid working on riverbeds because cow feces can contain explosive methane gas. Furthermore, underwater welders should wear best quality rubber gloves, as the pressure changes while underwater will affect their body.

Importance of Equipment Inspections 

There are several reasons why underwater welders need equipment inspections. These include electrical shock, a high risk of explosion, and a high risk of nitrogen narcosis, a potentially fatal health hazard when diving. Fortunately, these hazards can be reduced with proper equipment inspection. Listed below are some of the most important precautions for underwater welders. 

Ensure the safety of yourself and your crew. A Level III inspection must be conducted every six to 11 years. This inspection involves checking member ends for debris, assessing the condition of the conductors near the bell guides, and inspecting the connection points of anodes. The process of inspecting member ends is more time-consuming and hazardous because member ends with low fatigue life are selected for the inspection. The inspection may require multiple days. However, it is well worth the time and money spent.

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